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Hydraulic control unit for tire inflation system

Design and Construction of Hydraulic Power Units for Tire Inflation

We collaborated with a leading manufacturer of forklift tires to build a hydraulic power plant to serve a tire inflation system for road vehicles. This innovative equipment is designed to ensure precise and reliable control of inflation operations, improving the efficiency and safety of the process.

Operation of the Hydraulic System

The hydraulic system was developed to control a cylinder that performs the following operations in the inflation system:

  • Going to working position: The cylinder moves to the position needed to start inflation.
  • Inflation wait: The cylinder holds position while the tire is inflated to the desired pressure.
  • Return to rest position: Once inflation is completed, the cylinder returns to its initial position.

Technical Specifications of the Hydraulic Power Plant

The realized hydraulic power unit includes the following main components:

  • Drawing Hydraulic Tank: With a capacity of 200 liters, designed to ensure adequate oil reserve.
  • Piston Pump with Constant Power Regulator: Ensures constant and adjustable oil flow according to operational needs.
  • Aluminum Oleodynamic Block: Made to a specific design for optimal integration with the system.
  • Air/Oil Exchanger: Ensures efficient oil cooling to maintain optimal performance.
  • Pressure Transducers: They constantly monitor pressure to ensure safety and accuracy.
  • Proportional Valve with Integrated Electronics: Provides accurate control of oil flow, improving system responsiveness.

Advantages of Our Hydraulic Power Plants

Hydraulic power plants designed by us offer many advantages:

  • Operational Efficiency: High-quality components that ensure reliable and long-lasting operation.
  • Precision and Control: Advanced proportional valve technology ensures precise control of the inflation process.
  • Safety: Pressure transducers and valves complying with safety regulations ensure safe operations.
  • Customization: Tailor-made solutions to meet the specific needs of our customers.

Applications in the Tire Industry

Our hydraulic power packs find application in various areas of the pneumatic industry, including:

  • Inflating Tires for Industrial Vehicles: Ensuring accurate and safe inflation for vehicles such as forklifts and other heavy vehicles.
  • Process Automation: Improving the efficiency of tire production and maintenance processes.
  • Control Systems: Implementation of advanced systems for monitoring and managing inflation parameters.

Contact us

If you would like more information about our hydraulic solutions for tire inflation system or if you have specific needs, please contact us. Our team of experts is ready to provide you with all the support you need.